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Custom Medical Plastic Injection Molding Services

Medical device component manufacturing is different in many ways from other types of manufacturing. At Molded Devices, Inc., we have the discipline and experience to work alongside your medical device company to facilitate making high quality medical components.

Medical Injection Molding Quality Control

At MDI, we provide services for both small and large medical plastic injection molding companies. We are ISO 13485:2016 registered at all medical locations including FDA site registrations. Our quality system is rooted in the CFR 21 820 guidelines and we take great pride in making quality components while containing risk. All projects go through stringent design reviews including complete DFMEA and PFMEA  is analysis to ensure quality designed into the part and not inspected for after manufacturing. We employ automated inspection and real time process monitoring to ensure defects are contained and zero escapes result.

Material Suggestions

MDI has formed fantastic partnerships with several key material manufacturers of polymers. We get unparalleled service when it comes to helping customers with material selection. Performance, cost, and risk of availability must be considered when determining a resin for validation. We are experts and have worked with just about every resin on the spectrum.

  • ABS
  • ACETAL
  • PVC (RIGID AND FLEXIBLE)
  • PC
  • NYLON
  • PEEK
  • PET
  • PBT
  • TRITON COPOLYMER
  • PP
  • HDPE
  • UHMW
  • POLYSULFONE
  • PEBAX
  • LCP
  • MABS
  • SEBS
  • STYRENE
  • TPE
  • TPU
  • FILLED MATERIALS (BAS04, TALC, CARBON, GLASS)

Design Expertise

Using MDI as a partner brings many benefits. Design capability is yet another way we can support your product development. We have the benefit of seeing literally thousands of designs over the years and understanding approaches that provide the best result for the best cost. We can save days, weeks, and sometimes months of time lost by allowing us to offer design suggestions and even part modeling support. We run several types of finite analysis allowing us to combine algorithmic intelligence with the human experience factor.

Complex Part Manufacturing Capabilities

Medical injection molding can introduce considerable complexities compared to other types of injection molding processes. We have years of experience working with difficult materials, processes, and complex inspection.

We understand what it takes to meet required tolerances, reduced risk, and competitive costing At MDI, we have production capabilities that can meet your deadlines, ensuring cost-efficiency in your production process.

For more information about how we can handle your medical injection molding requirements, give us a call today at 800.658.9188 or send us a message through our contact form.

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